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Basic Info.
Packaging & Delivery
60 days (2 - 2 Sets)
90 days (3 - 3 Sets)
To be negotiated ( > 3 Sets)
Product Description
| Technical Parameters | ||
| Model | TQC-750 | TQC-650B |
| Max. Forming Area | 750*480mm | 650*320mm |
| Max. Forming Depth | 125-180mm(custom height) | |
| Sheet Thickness | 0.3-1.8mm | |
| Sheet Width | 760mm | 650mm |
| Max. Forming Speed | 30 times/min | |
| Air Pressure | 0.6-0.8mpa | |
| Air Consumption | 3.0m³/min | 2.0m³/min |
| Water Consumption | 0.7m³/h | 0.5m³/h |
| Rated Power | 140Kw | 98Kw |
| Used Power | 98Kw | 72Kw |
| Power Supply | AC 380V,50Hz, Three-phase, Four-wire | |
| Dimension | L8500*W2200*H3200mm | L7000*W2000*H3100mm |
| Weight | About 6.5T | About 5T |
| MACHINE MAIN PARTS | |
| Touch Screen/PLC | SIEMENS (Germany) |
| Servo Motor | YASKAWA (Japan) |
| AC Contactor/Circuit Breaker | SCHNEIDER (France) |
| Proximity Switch | ROCKWELL (USA) |
| Solenoid Directional Valve/solenoid overflowing valve/counterbalance valve | YUKEN (Taiwan) |
| Intermediate Relay | IDEC (Japan) |
| Intermediate Relay Base | OMRON (Japan) |
| Forming Valve | CKD (Japan) |
| Solenoid Valve | SMC (Japan) / Mindman (Taiwan) |
APPLICATION
About our TQC series plastic cup theremforming machine have 5 big advantages, let me truduce it one by one for you. First, more powerful , our configuration support by the powerful brand, such as Yaskawa, siemens, schnieder thoses kinds of famous brand. With thoses brands our machine refects stable and high quality. Secondly, more efficience, the double oven is almost 7 times the index length of the forming area so it brings the production with high effience, also in making PP material the speed can be also over 25 times/min. Third, flexible and varity options, the forming deepth, forming area, hearting tile brand can meet the requirement of different output, different products. Fourth, more stable, the four pilar and lubrication by a certain amount time not only bring super stablity on machine struction, but also make a geat contrubution on the stablity machine works. Last but not least is -atomatically, our machine is easy for handing, production in auotmatcially, so it can reduce worker resoures.
Main Function
1.positive and negative pressure forming device.2.vacuum forming device.3.touch screen computer temperature module point to point control function.
4.air control device.
5.cooling device.
6.die, mold temperature control function.
7.automatic punching and cutting function.
8.automatic stack counting function.
9.edge automatic rewinding function.
10.safety protection device.
SUMMARY OF MACHINE
Sheet loader
1. Load automatically, lower human resource cost.
2. Sheet conveying positively, lower the load of conveying servo motor.
3. Proximity Switch clever control, getting the rid of falling down of the sheet by conveying too fast.
4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
5. Sheet feeder with a swing rod, good look and clever control.
Conveying part
1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.
2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.
3. Driven by servo motor, accurate and efficient.
4. Adjustable chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.
Heating part
1. Adopt Chinese top brand Tianbao heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. . Based on this, the actual power consumption is about 60% of the rated power, it's awesome and amazing.
2. The stove has almost 7 times the width of the forming area, so that the sheet can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output.
3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.
4. The whole stove is divided into multi separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.
Forming system
1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.
2. The forming part is driven by hydraulic system, super power which is reliable and steady. Using proximity switch to control the precision of the excellent mould positioning.
3. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. so our forming product size will be more precision, bottom will be more perfect.
4. The fixed upper and lower guide plates, as well as the excellent parallel and flexible middle guide plates, have high material hardness, good wear resistance and strong corrosion resistance, ensuring the smooth operation and durability of the machine.
5. The hydraulic drive structure of cross-link adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.
6. Integrated hydraulic station with buffer function, high power, enough force, small vibration, good control , super stability and easy maintenance.
7. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.
8. The mould cavity has the cooling water inside, which expedites the cooling speed and the bottom is equipped an ejector rod which makes the products easy to demould.
9. The working theory is a combination of positive pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products.
10. Stretching by servo motor , super precision, high efficiency.
11.Individually replaceable blades with high-quality material that are affordable, flexible, and durable.
Touch screen PLC
1. Friendly interactive interface, it is easy to operate.
2. Large memory, to meet the requirements of huge product data storage.
3. The product data is stored and read through one key function, easy operation.
4. The movable touch screen makes the operation flexible and convenient.
5. High integration, data visualization, easy to control.
Q1: Are you a factory or trading company?
A1: We are a factory, and we export our machines to more than 80 countries since 2001.
Q2: How long is the warranty period?
A2: We have a professional QC department in charge of products' quality.
Q3: How long is the warranty period?
A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.
Q4: How to install the machine?
A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.